Carbon Dioxide(CO2) Analyzer

Carbon Dioxide(CO2) Analyzer

Carbon Dioxide(CO2) Analyzer

Introduction

The ESEGAS IR-GAS-600 Carbon Dioxide (CO₂) Analyzer is designed for continuous measurement of carbon dioxide in industrial process gases, combustion systems, and environmental monitoring applications. Using NDIR, NDIR-GFC, or TDLAS technology according to the required measurement range, it supports CO₂ analysis from ppm-level concentrations to percentage levels. The analyzer provides reliable concentration data for gasification, biogas production, landfill gas monitoring, combustion control, metallurgy, and petrochemical processes. With customizable measurement ranges, online and portable configurations, and industrial communication interfaces, it offers flexible solutions for continuous CO₂ monitoring and process optimization.

Measurement Range:  ppm to 100%

Technologies: NDIR / NDIR-GFC / TDLAS

Configurations: Online / Portable / Extractive / Custom

Applications:  Gasification, Biogas & Landfill Gas, Combustion & Furnace Monitoring, Metallurgy, Petrochemical & Process Gas

Measuring Principle

The ESEGAS Carbon Dioxide (CO₂) Analyzer IR-GAS-600 uses Non-Dispersive Infrared (NDIR) technology to continuously measure Carbon Dioxide concentration in industrial process gases and emission streams. According to the application, the analyzer can measure Carbon Dioxide concentrations from ppm levels to percentage levels for continuous industrial monitoring and process control.

CO₂ Analyzer Specification

Measurement Principle Non-Dispersive Infrared (NDIR)
Measuring Range CO2 (0~200/500/10000) μmol/mol
4/5 gas analyzer: Other ranges or gas components can be customized
Sample Gas Flow (0.8~1.5) L/min
Response Time ≤60Sec
Measurement Error ±2.0%FS
Drift ±2.0%FS
Repeatability 2.0%
Preheat Time ≤60min
Input/Output Signals Analog quantity/(4~20)mA and switching quantity (reserved exxpansion interface)
Digital Interface RS232/RS485

Key Features

  • Wide measurement range: Supports CO₂ measurement from ppm levels to percentage concentrations, depending on the selected configuration.
  • High measurement accuracy: The IR-GAS-600 provides measurement accuracy of approximately ±2% of full scale under specified operating conditions.
  • Good repeatability: The analyzer is designed to provide stable and repeatable CO₂ measurements for continuous industrial operation.
  • Fast response: Provides rapid detection of CO₂ concentration changes for real-time process monitoring.
  • High stability: Uses high-stability infrared detectors, temperature control, and compensation to maintain analytical stability.
  • High-resolution optical system: Uses high-precision optical components and gas absorption cells to improve measurement performance.
  • Real-time continuous monitoring: Continuously measures CO₂ concentration and provides real-time data for process control, emissions monitoring, and quality management.
  • Single- or multi-gas configuration: CO₂ can be measured independently or together with gases such as CO, CH₄, H₂, and O₂ in a multi-gas analyzer.
  • Flexible process integration: Suitable for online, portable, and extractive process gas monitoring applications.
  • Standard industrial outputs: Supports 4–20 mA analog output and RS232/RS485 digital communication for integration with PLC, DCS, and other industrial control systems.
  • Process optimization: Real-time CO₂ data can support combustion control, fermentation monitoring, gasification processes, and other industrial operations.
  • Environmental monitoring: Can be used to monitor CO₂ emissions from industrial processes and support greenhouse gas measurement and emission management.
  • Wide industrial applications: Suitable for energy combustion, petrochemical processes, fermentation, biomass gasification, environmental monitoring, fuel cells, semiconductor manufacturing, and other industrial applications.

CO₂ Analyzer Measurement

  • Low-concentration CO₂
  • ppm-level CO₂
  • %Vol CO₂
  • High-concentration CO₂
  • Continuous process CO₂
  • CO₂ emissions

CO₂ in gas mixturesWe can provide Carbon Dioxide (CO2) gas analyzers with TDLAS and NDIR technologies to meet different customer needs. Measurement range from ppm to % .

What are the principles of measuring CO2 gas?

Measuring CO2 gas involves the use of two main technologies: Tunable Diode Laser Absorption Spectroscopy (TDLAS) and Non-Dispersive Infrared (NDIR).

TDLAS is a relatively new technology that relies on the absorption of light in order to measure the concentration of CO2 in a gas. It uses a laser to detect the molecules in a sample, and then calculates the concentration based on their optical absorption. This technique is advantageous in that it has a high degree of accuracy, can measure small concentrations, and does not require calibration with reference gases.

A carbon dioxide (CO2) gas analyzer that utilizes NDIR (Nondispersive Infrared) technology is a device specifically designed to measure the concentration of carbon dioxide (CO2) in a gas sample using the NDIR principle. NDIR technology has become a widely adopted method for CO2 gas analysis due to its accuracy and reliability.

In NDIR-based CO2 gas analyzers, the working principle involves the measurement of the absorption of infrared light by CO2 molecules. The analyzer emits infrared light at a specific wavelength that is absorbed by CO2, while other gases in the sample do not absorb significantly at that wavelength. By measuring the amount of light absorbed, the analyzer can determine the CO2 concentration in the gas sample.

Here’s a simplified overview of how an NDIR CO2 gas analyzer works:

  • Infrared Light Source: The analyzer includes an infrared light source, typically an infrared LED or a tunable infrared laser diode. The light source emits infrared light at a specific wavelength that corresponds to the absorption band of CO2.
  • Gas Sample Chamber: The gas sample is introduced into a measurement chamber or cell, which allows the infrared light to pass through it.
  • Detector: A detector is positioned on the other side of the gas sample chamber to measure the intensity of the transmitted light. The detector detects the remaining infrared light after it has passed through the gas sample.
  • Reference Channel: The analyzer may also include a reference channel that measures the intensity of light that has not passed through the gas sample. This reference measurement helps compensate for any variations in the light source intensity or other factors that can affect the measurement.
  • Signal Processing: The analyzer processes the signals from the detector and reference channel to determine the absorption of light by the CO2 molecules in the gas sample. The absorption signal is then converted into a CO2 concentration reading.

NDIR-based CO2 gas analyzers offer several advantages, including high accuracy, stability, and low sensitivity to other gases present in the sample. They are commonly used in applications such as indoor air quality monitoring, greenhouse gas monitoring, combustion processes, and industrial emissions control.

When selecting an NDIR CO2 gas analyzer, important factors to consider include the measurement range, accuracy, response time, calibration requirements, data logging capabilities, and any specific application requirements.

A CO₂ gas analyzer measures carbon dioxide concentrations in industrial processes, combustion gases, biogas, syngas, and environmental applications. It helps operators monitor gas composition and optimize process conditions.

An NDIR CO₂ analyzer measures infrared absorption at wavelengths characteristic of carbon dioxide. The detector evaluates the absorbed infrared energy and converts the signal into CO₂ concentration.

NDIR measures CO₂ through broadband infrared absorption, and can be made 0–10 ppm,while TDLAS uses a tunable laser at a selected absorption wavelength.more suitable for higher concentration of CO₂.

Yes. CO₂ analyzers can be configured for different concentration ranges, from low ppm levels to percentage concentrations. The appropriate range depends on the gas composition and process conditions.

Applications include biogas production, syngas analysis, combustion monitoring, metallurgy, petrochemical production, fermentation, and environmental monitoring.

Consider the expected CO₂ concentration, background gases, measurement accuracy, sample temperature, pressure, humidity, and required output interfaces.

Still having questions? Please just contact us directly!

Measuring Principle

The ESEGAS Carbon Dioxide (CO₂) Analyzer IR-GAS-600 uses Non-Dispersive Infrared (NDIR) technology to continuously measure Carbon Dioxide concentration in industrial process gases and emission streams. According to the application, the analyzer can measure Carbon Dioxide concentrations from ppm levels to percentage levels for continuous industrial monitoring and process control.

CO₂ Analyzer Specification

Measurement Principle Non-Dispersive Infrared (NDIR)
Measuring Range CO2 (0~200/500/10000) μmol/mol
4/5 gas analyzer:
Other ranges or gas components
can be customized
Sample Gas Flow (0.8~1.5) L/min
Response Time ≤60Sec
Measurement Error ±2.0%FS
Drift ±2.0%FS
Repeatability 2.0%
Preheat Time ≤60min
Input/Output Signals Analog quantity/(4~20)mA and switching quantity
(reserved exxpansion interface)
Digital Interface RS232/RS485
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