LX-4000 Continuous Emission Monitoring System (CEMS)

LX-4000 Continuous Emission Monitoring System (CEMS)

LX-4000 Continuous Emission Monitoring System (CEMS)

Introduction

Complete Continuous Emission Monitoring System (CEMS) solutions for continuous monitoring of industrial stack emissions, including gas analysis, sampling, conditioning, flow measurement and data acquisition.

Measured Gas: SO₂ | NOx | CO | CO₂ | O₂ | NH₃ | H₂O | PM | Dust | Flow rate | Pressure | Temperature

Applications: Power plants, Waste incineration plants, Cement factories, Steel and metallurgical plants, Petrochemical plants, Chemical manufacturingfacilities.

Configurations: Cold-dry | Hot-wet

Complete Continuous Emission Monitoring System (CEMS)

The Continuous Emission Monitoring System (CEMS) continuously extracts or measures flue gas from stationary emission sources and determines the concentration of specific pollutants and relevant flue gas parameters. Moreover, a typical CEMS integrates the sampling system, gas analyzers, gas conditioning system, data acquisition system, calibration system, and data processing and reporting functions.
CEMS structure
CEMS structure

Continuous Emission Monitoring System (CEMS) Specification

Specification of Gas Analyzer 
Model Standard Low Emission Ultra-low Emission
Range (SO2/NOX/CO) 0-300-3000ppm  0-100-300ppm 0-20-100ppm
Range (CO2/O2) 0-5% to 0-100% vol 0-5% to 0-100% vol 0-5% to 0-100% vol
Output  4-20mA and RS485
Input 4-20mA and RS485
Zero Drift ≤±2%F.S/7d
Span Drift ≤±2%F.S/7d
Power Supply 100-240V
Specifications of Flow Meter (gas temperature, pressure, and flow velocity)
Ambient temperature -20℃~+60℃;
Power supply 220V AC 50Hz;
Blowback air source pressure 0.3MPa~0.8MPa;
Maximum power 25W;
Accuracy ±3%FS;
Range 0~500℃;
Flow rate range 0m/s~40m/s;
Output 3 way (4-20mA) or RS485;
Protection Grade IP65;
Specifications of Dust Monitor
Principle Optical backscatter of light from a red Laser
Measuring object Particles in the gas steam
Measuring Characteristics Range : (0~100, 500, 1000, 2000, 10000)mg/m3, Selectable
Zero Drift : ±2%FS/24hr
Span Drift : ±2%FS/24hr
Repeatability : ±2%FS
Response Time : ≤ 10S
Measuring Length :(0.5~20)M
     

Key Features

  • Continuous emission monitoring: Continuously monitors air pollutants from stationary sources such as industrial boilers, power plant boilers, and industrial furnaces.
  • Multi-gas measurement: Supports continuous monitoring of SO₂, NO, NO₂, O₂, CO, CO₂, and other application-specific gases.
  • Multiple flue gas parameters: Can simultaneously measure gas flow, oxygen content, pressure, temperature, and humidity.
  • Automatic sampling: Automatically extracts and transports flue gas samples from the emission source to the analyzers.
  • Automatic dust removal: The sampling system can remove particulate matter from the sample to help protect downstream components.
  • Heated sampling system: Uses a heated extraction method for continuous monitoring of flue gas pollutants and helps maintain appropriate sample conditions.
  • Heated sampling probe: The sampling probe is heated and equipped with multiple filtration levels. The filters can be easily replaced for convenient maintenance.
  • Automatic calibration: Provides automatic calibration functions to help maintain measurement accuracy and system stability. Regular calibration and QA/QC procedures are important for CEMS performance.
  • Fault diagnosis and alarm: Automatically performs system fault diagnosis and provides alarms when abnormal conditions are detected.
  • PLC-controlled operation: A PLC controls system operation to improve stability and reliability.
  • Modular cabinet design: Uses a modular system cabinet design for simple operation and easier maintenance.
  • Flexible CEMS configuration: ESEGAS can design cold-dry or hot-wet CEMS configurations according to different application requirements.
  • Data acquisition and storage: Collects, processes, records, and stores emission data for analysis, tracking, and reporting.
  • Multiple data outputs:Provides various data output options for integration with plant control, monitoring, and reporting systems.
  • Emission reporting:Automatically records total pollutant emissions and emission time to support emission management and regulatory reporting.

Components of CEMS

Continuously Emission Monitoring System (CEMS) is a specialized system used to monitor. Meanwhile, it measures the emissions of pollutants from industrial processes and facilities. ESEGAS engineer team designs CEMS to provide real-time data on the release of pollutants into the environment, helping to ensure compliance with environmental regulations and standards.

CEMS typically consist of several components that work together to measure and monitor emissions. These components may include:

  1. Gas analyzers: These devices are used to measure the concentration of specific pollutants in the exhaust gases emitted by industrial sources. Common pollutants measured include nitrogen oxides (NOx), sulfur dioxide (SO2), carbon monoxide (CO), particulate matter (PM), and volatile organic compounds (VOCs).
  2. Sample probes and sample lines: These components are used to extract gas samples from the emission source and transport them to the gas analyzers for analysis. Sample lines are designed to handle the high-temperature and corrosive nature of the gas samples.
  3. Data acquisition system: This system collects and processes the data from the gas analyzers. It typically includes sensors, transmitters, and data loggers to capture and store the emissions data.
  4. Calibration systems: To ensure accuracy and reliability, CEMS require periodic calibration. Calibration systems are used to verify and adjust the accuracy of the gas analyzers and other components.
  5. Data storage and reporting: CEMS generate a significant amount of data, which needs to be stored and analyzed. Data storage systems and software applications are used to store and manage the emissions data. Reporting tools help generate reports and summaries for regulatory compliance and internal tracking .

CEMS play a crucial role in environmental monitoring and protection. By continuously monitoring emissions, they help industries identify and control sources of pollution, optimize processes to reduce emissions, and ensure compliance with environmental regulations. They also provide valuable data for environmental impact assessments and help in the development of emission reduction strategies.

  1. What is a CEMS system and how does it work?

Continuous Emission Monitoring System (CEMS) is used to continuously measure the concentration of pollutants in flue gas emitted from industrial processes. The system extracts flue gas from the stack, conditions the sample (removing dust, moisture), and then analyzes the gas composition using gas analyzers. The measured data is recorded and transmitted to monitoring platforms or regulatory authorities

  1. Which gases can be measured by a CEMS analyzer?

Can measure following gases according to the customer applications .

  • SO₂ (Sulfur Dioxide)
  • NO / NO₂ / NOx (Nitrogen Oxides)
  • CO (Carbon Monoxide)
  • CO₂ (Carbon Dioxide)
  • O₂ (Oxygen)
  • HCl (Hydrogen Chloride)
  • NH₃ (Ammonia)
  • CH₄ (Methane)

Additional parameters like temperature, pressure, flow rate, dust, and humidity can also be monitored.

  1. What technologies are commonly used in CEMS for gas measurement (e.g., NDIR, TDLAS, UV-DOAS)?

Several measurement technologies are widely used in CEMS analyzers, including:

  • NDIR (Non-Dispersive Infrared)– for CO, CO₂
  • UV-DOAS (Ultraviolet Differential Optical Absorption Spectroscopy)– for SO₂, NO, NO₂
  • TDLAS (Tunable Diode Laser Absorption Spectroscopy)– for O₂, NH₃, HCl, moisture
  • Paramagnetic technology– for oxygen measurement
  • Electrochemical sensors– sometimes used for portable analyzers

Each technology is selected depending on the gas type and measurement range.

  1. What industries typically require a CEMS system?

CEMS systems are widely used in industries that produce flue gas emissions, such as:

  • Power plants
  • Waste incineration plants
  • Cement factories
  • Steel and metallurgical plants
  • Petrochemical plants
  • Chemical manufacturingfacilities

These industries must monitor emissions to comply with environmental regulations.

  1. How often does a CEMS system need calibration and maintenance?

Calibration and maintenance depend on regulatory requirements and system design. Generally:

  • Zero and span calibration: daily or weekly
  • Routine maintenance: monthly or quarterly
  • Full system inspection: annually

Regular maintenance ensures measurement accuracy and long-term stability.

  1. What are the main components of a complete CEMS system?

A typical CEMS system includes:

  • Sampling probe– extracts flue gas from the stack and backflushing to remove dust
  • Heated sampling line– transports the gas sample
  • Sample conditioning system– removes dust and moisture
  • Gas analyzers– measure gas concentrations
  • Data acquisition system (DAQ)– records and transmits data
  • Calibration system– ensures measurement accuracy

 

  1. How accurate are CEMS analyzers compared with laboratory measurements?

ESEGAS CEMS analyzers provide high accuracy and stability, typically within ±1–2% of full scale depending on the technology and calibration. Although laboratory measurements may achieve slightly higher precision under controlled conditions, CEMS offers the advantage of real-time continuous monitoring, which is essential for emission compliance.

  1. What environmental regulations require the installation of CEMS?

Many countries require CEMS installation under environmental regulations, for example:

  • S. EPA regulations (e.g., 40 CFR Part 60 / Part 75)
  • EU Industrial Emissions Directive (IED)
  • ChinaHJ 75 / HJ 76 standards
  1. How does a CEMS system handle high temperature, dust, and moisture in flue gas?

Right now ESEGAS can provide cold-dry and hot-wet method CEMS for the different applications .

CEMS systems use several techniques to manage harsh flue gas conditions:

  • Heated probes and heated sampling linesto prevent condensation
  • Dust filtersto remove particulate matter
  • Sample coolers or gas conditionersto control moisture
  • Corrosion-resistant materialsfor high-temperature environments

These measures ensure reliable and stable measurements.

  1. What factors should be considered when selecting a CEMS analyzer or system supplier?

Key factors include:

  • Measurement technology and gas compatibility
  • Accuracy and stability of the analyzer
  • Compliance with environmental regulations
  • Ease of maintenance and calibration
  • System reliability in harsh environments
  • Technical support and after-sales service
  • Customization capability for different industries
  1. What is the delivery time of CEMS ?
  • Normally will be within 2 weeks but if have special design or request ,the delivery time will be less than 1 month .ESEGAS also provide on-site trainning or installation if customer request

Still having questions? Please just contact us directly!

Complete Continuous Emission Monitoring System (CEMS)

The Continuous Emission Monitoring System (CEMS) continuously extracts or measures flue gas from stationary emission sources and determines the concentration of specific pollutants and relevant flue gas parameters. Moreover, a typical CEMS integrates the sampling system, gas analyzers, gas conditioning system, data acquisition system, calibration system, and data processing and reporting functions.

CEMS structure
CEMS structure

Continuous Emission Monitoring System (CEMS) Specification

Specification of Gas Analyzer 

Model Standard Low Emission Ultra-low Emission
Range (SO2/NOX/CO) 0-300-3000ppm  0-100-300ppm 0-20-100ppm
Range (CO2/O2) 0-5% to 0-100% vol 0-5% to 0-100% vol 0-5% to 0-100% vol
Output  4-20mA and RS485
Input 4-20mA and RS485
Zero Drift ≤±2%F.S/7d
Span Drift ≤±2%F.S/7d
Power Supply 100-240V

Specifications of Flow Meter (gas temperature, pressure, and flow velocity)

Ambient temperature -20℃~+60℃;
Power supply 220V AC 50Hz;
Blowback air source pressure 0.3MPa~0.8MPa;
Maximum power 25W;
Accuracy ±3%FS;
Range 0~500℃;
Flow rate range 0m/s~40m/s;
Output 3 way (4-20mA) or RS485;
Protection Grade IP65;

Specifications of Dust Monitor

Principle Optical backscatter of light from a red Laser
Measuring object Particles in the gas steam
Measuring
Characteristics
Range : (0~100, 500, 1000, 2000, 10000)mg/m3, Selectable
Zero Drift : ±2%FS/24hr
Span Drift : ±2%FS/24hr
Repeatability : ±2%FS
Response Time : ≤ 10S
Measuring Length :(0.5~20)M

 

 

 

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