IR-GAS-600P Portable Syngas Analyzer for On-Site Gasification Monitoring

IR-GAS-600P Portable Syngas Analyzer for On-Site Gasification Monitoring

IR-GAS-600P Portable Syngas Analyzer for On-Site Gasification Monitoring

Introduction

Measure syngas composition during commissioning, research, troubleshooting and field testing with the ESEGAS IR-GAS-600P.

Measured Gas: CO | CO₂ | O₂ | H₂| CH₄| CnHm | other gases according to the selected analyzer configuration..

Technology: TDLAS + NDIR + TCD + EC sensor

Applications: Biomass gasification, waste gasification, laboratory gasifiers, pilot plants and industrial process testing.

If you would like to learn more about the instrument, please visit our YouTube Channel to watch detailed demonstration videos of the portable syngas analyzer.

Principle

The portable syngas analyzer IR-GAS-600P optimizes with different gas sensors to ensure measurement reliability: 

  • Electrochemical ( EC) sensor for oxygen ( O₂)

  • Thermal Conductivity Detector ( TCD) for hydrogen ( H₂)

  • Non- Dispersive Infrared ( NDIR) sensors , carbon dioxide ( CO₂), and carbon monoxide ( CO)

  • Tunable diode laser absorption spectroscopy (TDLAS) for methane ( CH₄)

By combining these technologies, the analyzer performs cross- interference correction based on individual component measurements , providing high accuracy, fast response time, minimal drift, and stable performance. The syngas analyzer using TDLAS, NDIR, TCD, and electrochemical sensors are widely used to measure multiple syngas components in a single device and can even replace slower laboratory methods such as gas chromatography for field monitoring. 

Specification

Measurement Components CO, CO2, H2, O2, CH4, CnHm
Measurement Principle CO/CO2/CH4/CnHm: NDIR; H2: TCD; O2: EC sensor; CH4, CnHm: TDLAS
Measurement Range CO/CO2/H2/: (0~100)%; CnHm: (0~10)% (optional); O2: (0~25)%;
Accuracy CO/CO2/CnHm/CH4: ±2%FS; H2/O2: ±3%FS
Resolution 0.01%
Repeatability ≤1%
Optimal Flow Rate (0.7~1.2) L/min
Inlet pressure (2~50)kPa
Response Time T90<15S(NDIR)
Sample Gas Requirements Dust-free, water-free, oil-free
Communication RS-232/RS-485, USB
Display 5-inch TFT LCD touch-screen display
Power Powered by built-in rechargeable lithium battery, external 12.6V charger
 

Key Features

  • Multi- gas measurement
    Simultaneously measures CH₄, CO₂, CO, O₂, H₂, and CnHm in a single portable unit.

  • 5- inch TFT LCD touch screen
    Displays real- time gas concentration in digital and curve formats with simple and intuitive operation.

  • Compact and portable design
    Aluminum alloy housing with small size and lightweight structure for easy transportation and field use.

  • Data logging and export
    Built- in memory stores historical measurement data with adjustable logging intervals. Data can be exported through a USB interface .

  • Intelligent battery management
    Prevents the instrument from operating under low -power conditions to ensure stable measurement.

  • Secure configuration control
    Calibration menu and alarm settings are protected by password to prevent unauthorized operation.

  • Factory reset function
    One- button factory reset helps quickly restore the instrument after maintenance or incorrect settings.

  • Built -in sampling pump
    Equipped with an imported internal sampling pump for reliable gas extraction.

  • Optional gas pretreatment system
    Additional pretreatment units can be installed to remove moisture, dust, or tar before gas analysis.

  • Calorific value calculation
    Heat value units ( kcal/ m³ and MJ/ m³) can be freely switched.

  • Self- diagnostic function
    Enables continuous monitoring of sensor status to ensure reliable operation.

  • USB communication interface
    Convenient data logging, export, and system configuration.

The portable syngas analyzer is a multi- component gas analyzer designed for fast and accurate on- site measurement of synthesis gas composition. The instrument can simultaneously measure five key gases (CH4, CO, CO2, H2, O2) in syngas streams using multiple advanced sensing technologies.

The analyzer is compact, portable, and easy to operate, making it ideal for on- site process monitoring, commissioning, and troubleshooting in gasification and industrial combustion systems .

Application

The portable syngas analyzer is widely used in industrial process monitoring and syngas production systems, including:

  • Coal chemical processes

  • Biomass and coal gasification processes

  • Converter gas, coke oven gas, and direct iron ore smelting

  • Steelmaking processes such as blast furnace reduction

  • Syngas production and gasification system optimization

Still having questions? Please just contact us directly!

Principle

The portable syngas analyzer IR-GAS-600P optimizes with different gas sensors to ensure measurement reliability: 

  • Electrochemical ( EC) sensor for oxygen ( O₂)

  • Thermal Conductivity Detector ( TCD) for hydrogen ( H₂)

  • Non- Dispersive Infrared ( NDIR) sensors , carbon dioxide ( CO₂), and carbon monoxide ( CO)

  • Tunable diode laser absorption spectroscopy (TDLAS) for methane ( CH₄)

By combining these technologies, the analyzer performs cross- interference correction based on individual component measurements , providing high accuracy, fast response time, minimal drift, and stable performance. The syngas analyzer using TDLAS, NDIR, TCD, and electrochemical sensors are widely used to measure multiple syngas components in a single device and can even replace slower laboratory methods such as gas chromatography for field monitoring. 

Specification

Measurement Components CO, CO2, H2, O2, CH4, CnHm
Measurement Principle CO/CO2/CH4/CnHm: NDIR; H2: TCD; O2: EC sensor; CH4, CnHm: TDLAS
Measurement Range CO/CO2/H2/: (0~100)%; CnHm: (0~10)% (optional); O2: (0~25)%;
Accuracy CO/CO2/CnHm/CH4: ±2%FS; H2/O2: ±3%FS
Resolution 0.01%
Repeatability ≤1%
Optimal Flow Rate (0.7~1.2) L/min
Inlet pressure (2~50)kPa
Response Time T90<15S(NDIR)
Sample Gas Requirements Dust-free, water-free, oil-free
Communication RS-232/RS-485, USB
Display 5-inch TFT LCD touch-screen display
Power Powered by built-in rechargeable lithium battery, external 12.6V charger

 

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