Mercury CEMS

Mercury CEMS

Category Tag

Mercury CEMS

Our state‑of‑the‑art Mercury Continuous Emission Monitoring System (CEMS)—engineered to deliver real‑time, 24/7 monitoring of gaseous mercury (Hg⁰ and Hg²⁺) in flue gas streams. Leveraging patented cold atomic fluorescence spectroscopy combined with high‑temperature extraction and precision dilution, our system accurately tracks mercury concentrations (mg/m³) and calculates emission rates (kg/h, t/d, t/a) from boilers, furnaces, incinerators, and other stationary sources.

  • Real‑Time Accuracy: Continuous, in‑situ measurement ensures immediate detection of emission spikes, empowering operators to adjust combustion parameters and maintain compliance with stringent environmental regulations.

  • Seamless Integration: Bi‑directional data transmission interfaces effortlessly with DCS and environmental protection agency platforms via digital mining instruments, streamlining reporting and audits.

  • Robust Design: Housed in a modular, easy‑access analysis hut, the Mercury CEMS features automated O₂, temperature, pressure, flow, and humidity compensation to guarantee stable, drift‑free performance with minimal maintenance.

  • Cost‑Effective Operation: Energy‑efficient heaters, self‑cleaning filters, and redundant calibration modules reduce downtime and running costs, delivering unmatched return on investment.

Optimize your environmental compliance and process control with our Mercury CEMS. By integrating cold atomic fluorescence spectroscopy with a high‑temperature dilution extraction front end, this system delivers industry‑leading accuracy in measuring elemental (Hg⁰) and oxidized (Hg²⁺) mercury concentrations (mg/m³) and emission rates (kg/h, t/d, t/a).

Key Measurement Methods:

  •  Sampling system : High‑temperature dilution extraction for representative gas conditioning

  • Mercury Detection: Cold atomic fluorescence for sub‑ppb precision

  • O₂ Analysis: Zirconia sensor with automatic oxygen compensation

  • Temperature Monitoring : Thermistor (or thermocouple) for rapid response

  • Pressure Monitoring: Solid‑state pressure transducer for stable, drift‑free readings

  • Flow Rate Monitoring  : Micro differential‑pressure (Pitot tube) method for accurate volumetric flow

Why Choose Our Mercury CEMS?

  • Adopting cold atomic fluorescence method, with low detection lower limit and small temperature drift;
  • 95% conversion efficiency for mercury valence converters;
  • No optical moving parts, high reliability, on-site vibration has no effect on the measurement;
  • Sampling probe internal blowback + external blowback combination technology, the probe is highly resistant;
  • Real-time detection of the dilution ratio, restore the real Hg concentration, cantruly respond to the concentration of working conditions.

Mercury CEMS System Components

Enhance your emissions monitoring suite with our fully modular Mercury CEMS, engineered for turnkey installation and maximum uptime. Each component is optimized for precision, durability, and seamless integration:

  1. High‑Temperature Sampling Probe.
  2. Flue Gas Mercury Analyzer.
  3. Elemental Mercury (Hg⁰) Gas Generator.
  4. Ionized Mercury (Hg²⁺) Gas Generator.
  5. Temperature, Pressure & Flow Intergrated Machine.

How Cold Vapor Atomic Fluorescence Powers Our Mercury CEMS?

Unlock ultra‑sensitive mercury detection with the heart of our Mercury CEMS—the Cold Vapor Atomic Fluorescence (CVAF) spectrometry module. This cutting‑edge technology delivers real‑time, sub‑parts‑per‑trillion resolution in flue gas mercury monitoring, ensuring regulatory compliance and process optimization.

    1. UV Excitation with Mercury‑Vapor Lamp

      • A high‑intensity UV lamp emits photons at the 253.7 nm resonance wavelength.

      • Flue gas enters the optically clear sample cell, allowing mercury atoms (Hg⁰ and Hg²⁺) to absorb UV energy.

    2. Fluorescence Emission & Photon Counting

      • Excited Hg atoms immediately re‑emit absorbed energy as fluorescence light in all directions.

      • A precision photon‑counting detector, positioned at a 90° angle, captures only the fluorescence signal—eliminating background noise and cross‑interference from SO₂, O₂, and other flue gas constituents.

    3. Automatic Baseline Correction & Drift Compensation

      • Integrated algorithms perform continuous zero‑span checks using built‑in elemental and ionized mercury gas generators.

      • Real‑time correction routines maintain measurement stability over extended operational cycles, reducing calibration frequency and maintenance costs.

    4. Dilution Extraction for Harsh Environments

      • The high‑temperature sampling probe dilutes particulate‑laden flue gas to protect optics and extend lamp life.

      • Controlled dilution also mitigates quenching effects, preserving the CVAF’s exceptional detection limits, even in high‑dust or high‑acid gas streams.

    5. Data Integration & Reporting

      • Measurement data (mg/m³, kg/h, t/a) are transmitted seamlessly to your DCS and environmental data systems.

      • Customizable alarms and trend reports let you respond proactively to emission excursions, optimize combustion settings, and document compliance.

Technical Specification

Specification Performance

High Temperature Sampling Probes

Dilution ratio 1:50 to 1:250(customizable)
Vacuum degree >60 kPa
Heating temperature 150°C
Probe length Standard 1m(customizable)
Interface size OD/ID:8/6 mm; 6/4 mm optional
Filter material Stainless steel/ceramic optional
Filtration precision 2 μm
Ambient temperature (-20 to 50)°C
Power supply AC 220V,50 Hz
Protection class IP54
Warm-up time 30 minutes
Weight 15 kg
Flange standard DN65

Flue Gas Mercury Analyzer

Principle cold atomic fluorescence(CACF)
Range 0~5ug/m3~200ug/m3
Displayed value error Not more than +/-5%
Repeatable ≤1%
Zero-point drift Not to exceed+/- 1% F.S
Range drift Not to exceed+/- 1% F.S
Operating temperature -20°C to 50°C
Response time (T90) <90 seconds
Relay output interface 8 channels, output content configurable,24VDC
4-20mA output interface 4 channels, output content configurable, max. load
carrying capacity <800 ohms
Communication interface 1 RS232,1 RS485
Power Supply/Power 220 VAC /1000W

Elemental Mercury (Hg⁰) Gas Generator

Temperature control 50°C
Temperature control accuracy ≤0.1°C
Absolute temperature error Not more than +/-0.5°C
Gas flow meter range 0~20L/min
Gas Flow Error Not to exceed +/- 0.5% F.S
Output elemental mercury concentration 15ug/min~150ug/min (optional)

Ionized Mercury (Hg²⁺) Gas Generator

Gas flow meter range 0~20L/min
Gas Flow Error Not to exceed +/-0.5% F.S.
Liquid Flow Pumps Minimum Control Flow 0.55ul/min
Liquid Flow Error Not more than +/-0.35%
Evaporator temperature 180°C
Temperature control accuracy ≤0.1°C
Absolute temperature error Not more than ±0.5°C
Output mercury ion concentration range 5ug/m3~200ug/m3
Digital output RS232

Temperature, Pressure & Flow Intergrated Machine:

Measurement Name Temp Stresses Flow Rates
Measuring principle RTD (or thermocouple) Pressure sensors Pitot tube
Measurement range 0 to 300℃,0 to 800℃ or
other customized ranges
-10 to 10kPa or
other customized ranges
0~15.5m/s or 0~40m/s
Measurement accuracy Not more than +/- 3°C Not more than+/- 10% Not more than+/- 10%
Input voltage 220V AC,50Hz 24V DC 24V DC
Output current 4 to 20 mA current.
Four-wire system
(telecommunications)
4 to 20 mA current.
Four-wire system
(telecommunications)
4~20mA current,
4-wire system
Calibration frequency 4~20mA current,
4-wire system
Response time 2 months
Differential pressure transmitter
over pressure limit
<1s
Pitot tube material 1.0kPa
Pitot tube insertion length 304, 316,
316L stainless steel,
glass fiber reinforced plastic
Solenoid valve power supply 500mm~1700mm selectable
Medium temperature range 220VAC,50Hz
Blowback zeroing -40℃ ~500℃
Environmental temperature Manual Zeroing &
Auto Zeroing
Storage temperature -40℃~85℃
Storage humidity 0 to 50℃
Environmental humidity 5%Rh to 95%Rh
Analog output external load 500Ω max
Power (output) Maximum 35W
Electricity supply 24VDC

Optimize your environmental compliance and process control with our Mercury CEMS. By integrating cold atomic fluorescence spectroscopy with a high‑temperature dilution extraction front end, this system delivers industry‑leading accuracy in measuring elemental (Hg⁰) and oxidized (Hg²⁺) mercury concentrations (mg/m³) and emission rates (kg/h, t/d, t/a).

Key Measurement Methods:

  •  Sampling system : High‑temperature dilution extraction for representative gas conditioning

  • Mercury Detection: Cold atomic fluorescence for sub‑ppb precision

  • O₂ Analysis: Zirconia sensor with automatic oxygen compensation

  • Temperature Monitoring : Thermistor (or thermocouple) for rapid response

  • Pressure Monitoring: Solid‑state pressure transducer for stable, drift‑free readings

  • Flow Rate Monitoring  : Micro differential‑pressure (Pitot tube) method for accurate volumetric flow

Why Choose Our Mercury CEMS?

  • Adopting cold atomic fluorescence method, with low detection lower limit and small temperature drift;
  • 95% conversion efficiency for mercury valence converters;
  • No optical moving parts, high reliability, on-site vibration has no effect on the measurement;
  • Sampling probe internal blowback + external blowback combination technology, the probe is highly resistant;
  • Real-time detection of the dilution ratio, restore the real Hg concentration, cantruly respond to the concentration of working conditions.

Measuring carbon dioxide (CO2) is important for understanding the role it plays in the environment and its effect on climate change. CO2 is a major component of Earth’s atmosphere, and it traps heat like a blanket, causing global temperatures to rise. Too m uch CO2 can lead to drastic changes in our weather patterns and ecosystems, so monitoring its levels is essential for predicting future climate conditions. Additionally, measuring CO2 can help us better understand our impact on the environment and make informed decisions about how to reduce emissions and slow down down down down down global warming. By analyzing CO2 data over time, we can develop strategies to mitigate the effects of climate change and ensure a sustainable future.

Before industrialization, the global average annual atmospheric carbon dioxide concentration was 278ppm (1ppm is one part per million). In 2012, the global annual average atmospheric carbon dioxide concentration was 393.1ppm. By April 2014 , the monthly average carbon dioxide concentration in the northern hemisphere atmosphere exceeded 400ppm for the first time. . 2. Global climate warming, the continuous aggravation of the atmospheric greenhouse effect leads to global climate warming, resulting in a series of global climate problems that cannot be predicted by today’s science. According to the International Climate Change Economics Report, if human beings maintain the current way of life, by 2100, there will be a 50% chance that the global average temperature will rise by 4°C.

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