Mercury CEMS LX-4000-Hg

Mercury CEMS LX-4000-Hg

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Mercury CEMS LX-4000-Hg

Our state‑of‑the‑art Mercury Continuous Emission Monitoring System (CEMS) LX-4000-Hg—engineered to deliver real‑time, 24/7 monitoring of gaseous mercury (Hg⁰ and Hg²⁺) in flue gas streams. Leveraging patented cold atomic fluorescence spectroscopy combined with high‑temperature extraction and precision dilution, our system accurately tracks mercury concentrations (mg/m³) and calculates emission rates (kg/h, t/d, t/a) from boilers, furnaces, incinerators, and other stationary sources.

  • Real‑Time Accuracy: Continuous, in‑situ measurement ensures immediate detection of emission spikes, empowering operators to adjust combustion parameters and maintain compliance with stringent environmental regulations.

  • Seamless Integration: Bi‑directional data transmission interfaces effortlessly with DCS and environmental protection agency platforms via digital mining instruments, streamlining reporting and audits.

  • Robust Design: Housed in a modular, easy‑access analysis hut, the Mercury CEMS features automated O₂, temperature, pressure, flow, and humidity compensation to guarantee stable, drift‑free performance with minimal maintenance.

  • Cost‑Effective Operation: Energy‑efficient heaters, self‑cleaning filters, and redundant calibration modules reduce downtime and running costs, delivering unmatched return on investment.

Optimize your environmental compliance and process control with our Mercury CEMS. By integrating cold vapor atomic fluorescence spectroscopy (CVAF) with a high‑temperature dilution extraction front end, this system delivers industry‑leading accuracy in measuring elemental (Hg⁰) and oxidized (Hg²⁺) mercury concentrations (mg/m³) and emission rates (kg/h, t/d, t/a).

Key Measurement Methods:

  •  Sampling system : High‑temperature dilution extraction for representative gas conditioning

  • Mercury Detection: Cold Vapor Atomic Fluorescence (CVAF) for sub‑ppb precision

  • O₂ Analysis: Zirconia sensor with automatic oxygen compensation

  • Temperature Monitoring : Thermistor (or thermocouple) for rapid response

  • Pressure Monitoring: Solid‑state pressure transducer for stable, drift‑free readings

  • Flow Rate Monitoring  : Micro differential‑pressure (Pitot tube) method for accurate volumetric flow

Why Choose Our Mercury CEMS?

  • Adopting cold vapor atomic fluorescence method, with low detection lower limit and small temperature drift;
  • 95% conversion efficiency for mercury valence converters;
  • No optical moving parts, high reliability, on-site vibration has no effect on the measurement;
  • Sampling probe internal blowback + external blowback combination technology, the probe is highly resistant;
  • Real-time detection of the dilution ratio, restore the real Hg concentration, cantruly respond to the concentration of working conditions.

Mercury CEMS System Components

Enhance your emissions monitoring suite with our fully modular Mercury CEMS, engineered for turnkey installation and maximum uptime. Each component is optimized for precision, durability, and seamless integration:

  1. High‑Temperature Sampling Probe.
  2. Flue Gas Mercury Analyzer.
  3. Elemental Mercury (Hg⁰) Gas Generator.
  4. Ionized Mercury (Hg²⁺) Gas Generator.
  5. Temperature, Pressure & Flow Intergrated Machine.

How Cold Vapor Atomic Fluorescence Powers Our Mercury CEMS?

Unlock ultra‑sensitive mercury detection with the heart of our Mercury CEMS—the Cold Vapor Atomic Fluorescence (CVAF) spectrometry module. This cutting‑edge technology delivers real‑time, sub‑parts‑per‑trillion resolution in flue gas mercury monitoring, ensuring regulatory compliance and process optimization.

    1. UV Excitation with Mercury‑Vapor Lamp

      • A high‑intensity UV lamp emits photons at the 253.7 nm resonance wavelength.

      • Flue gas enters the optically clear sample cell, allowing mercury atoms (Hg⁰ and Hg²⁺) to absorb UV energy.

    2. Fluorescence Emission & Photon Counting

      • Excited Hg atoms immediately re‑emit absorbed energy as fluorescence light in all directions.

      • A precision photon‑counting detector, positioned at a 90° angle, captures only the fluorescence signal—eliminating background noise and cross‑interference from SO₂, O₂, and other flue gas constituents.

    3. Automatic Baseline Correction & Drift Compensation

      • Integrated algorithms perform continuous zero‑span checks using built‑in elemental and ionized mercury gas generators.

      • Real‑time correction routines maintain measurement stability over extended operational cycles, reducing calibration frequency and maintenance costs.

    4. Dilution Extraction for Harsh Environments

      • The high‑temperature sampling probe dilutes particulate‑laden flue gas to protect optics and extend lamp life.

      • Controlled dilution also mitigates quenching effects, preserving the CVAF’s exceptional detection limits, even in high‑dust or high‑acid gas streams.

    5. Data Integration & Reporting

      • Measurement data (mg/m³, kg/h, t/a) are transmitted seamlessly to your DCS and environmental data systems.

      • Customizable alarms and trend reports let you respond proactively to emission excursions, optimize combustion settings, and document compliance.

Technical Specification

SpecificationPerformance

High Temperature Sampling Probes

Dilution ratio1:50 to 1:250(customizable)
Vacuum degree>60 kPa
Heating temperature150°C
Probe lengthStandard 1m(customizable)
Interface sizeOD/ID:8/6 mm; 6/4 mm optional
Filter materialStainless steel/ceramic optional
Filtration precision2 μm
Ambient temperature(-20 to 50)°C
Power supplyAC 220V,50 Hz
Protection classIP54
Warm-up time30 minutes
Weight15 kg
Flange standardDN65

Flue Gas Mercury Analyzer

Principlecold vapor atomic fluorescence(CVAF)
Range0~5ug/m3~200ug/m3
Displayed value errorNot more than +/-5%
Repeatable≤1%
Zero-point driftNot to exceed+/- 1% F.S
Range driftNot to exceed+/- 1% F.S
Operating temperature-20°C to 50°C
Response time (T90)<90 seconds
Relay output interface8 channels, output content configurable,24VDC
4-20mA output interface4 channels, output content configurable, max. load
carrying capacity <800 ohms
Communication interface1 RS232,1 RS485
Power Supply/Power220 VAC /1000W

Elemental Mercury (Hg⁰) Gas Generator

Temperature control50°C
Temperature control accuracy≤0.1°C
Absolute temperature errorNot more than +/-0.5°C
Gas flow meter range0~20L/min
Gas Flow ErrorNot to exceed +/- 0.5% F.S
Output elemental mercury concentration15ug/min~150ug/min (optional)

Ionized Mercury (Hg²⁺) Gas Generator

Gas flow meter range0~20L/min
Gas Flow ErrorNot to exceed +/-0.5% F.S.
Liquid Flow Pumps Minimum Control Flow0.55ul/min
Liquid Flow ErrorNot more than +/-0.35%
Evaporator temperature180°C
Temperature control accuracy≤0.1°C
Absolute temperature errorNot more than ±0.5°C
Output mercury ion concentration range5ug/m3~200ug/m3
Digital outputRS232

Temperature, Pressure & Flow Intergrated Machine:

Measurement NameTempStressesFlow Rates
Measuring principleRTD (or thermocouple)Pressure sensorsPitot tube
Measurement range0 to 300℃,0 to 800℃ or
other customized ranges
-10 to 10kPa or
other customized ranges
0~15.5m/s or 0~40m/s
Measurement accuracyNot more than +/- 3°CNot more than+/- 10%Not more than+/- 10%
Input voltage220V AC,50Hz24V DC24V DC
Output current4 to 20 mA current.
Four-wire system
(telecommunications)
4 to 20 mA current.
Four-wire system
(telecommunications)
4~20mA current,
4-wire system
Calibration frequency4~20mA current,
4-wire system
Response time2 months
Differential pressure transmitter
over pressure limit
<1s
Pitot tube material1.0kPa
Pitot tube insertion length304, 316,
316L stainless steel,
glass fiber reinforced plastic
Solenoid valve power supply500mm~1700mm selectable
Medium temperature range220VAC,50Hz
Blowback zeroing-40℃ ~500℃
Environmental temperatureManual Zeroing &
Auto Zeroing
Storage temperature-40℃~85℃
Storage humidity0 to 50℃
Environmental humidity5%Rh to 95%Rh
Analog output external load500Ω max
Power (output)Maximum 35W
Electricity supply24VDC

Optimize your environmental compliance and process control with our Mercury CEMS. By integrating cold vapor atomic fluorescence spectroscopy (CVAF) with a high‑temperature dilution extraction front end, this system delivers industry‑leading accuracy in measuring elemental (Hg⁰) and oxidized (Hg²⁺) mercury concentrations (mg/m³) and emission rates (kg/h, t/d, t/a).

Key Measurement Methods:

  •  Sampling system : High‑temperature dilution extraction for representative gas conditioning

  • Mercury Detection: Cold Vapor Atomic Fluorescence (CVAF) for sub‑ppb precision

  • O₂ Analysis: Zirconia sensor with automatic oxygen compensation

  • Temperature Monitoring : Thermistor (or thermocouple) for rapid response

  • Pressure Monitoring: Solid‑state pressure transducer for stable, drift‑free readings

  • Flow Rate Monitoring  : Micro differential‑pressure (Pitot tube) method for accurate volumetric flow

Why Choose Our Mercury CEMS?

  • Adopting cold vapor atomic fluorescence method, with low detection lower limit and small temperature drift;
  • 95% conversion efficiency for mercury valence converters;
  • No optical moving parts, high reliability, on-site vibration has no effect on the measurement;
  • Sampling probe internal blowback + external blowback combination technology, the probe is highly resistant;
  • Real-time detection of the dilution ratio, restore the real Hg concentration, cantruly respond to the concentration of working conditions.

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Before industrialization, the global average annual atmospheric carbon dioxide concentration was 278ppm (1ppm is one part per million). In 2012, the global annual average atmospheric carbon dioxide concentration was 393.1ppm. By April 2014 , the monthly average carbon dioxide concentration in the northern hemisphere atmosphere exceeded 400ppm for the first time. . 2. Global climate warming, the continuous aggravation of the atmospheric greenhouse effect leads to global climate warming, resulting in a series of global climate problems that cannot be predicted by today’s science. According to the International Climate Change Economics Report, if human beings maintain the current way of life, by 2100, there will be a 50% chance that the global average temperature will rise by 4°C.

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