Portable Syngas Analyzer IR-GAS-600P

Portable Syngas Analyzer IR-GAS-600P

Portable Syngas Analyzer IR-GAS-600P

Introduction

The portable syngas analyzer is a multi-component gas analyzer designed for fast and accurate on-site measurement of synthesis gas composition. The instrument can simultaneously measure five key gases (CH4, CO, CO2, H2, O2) in syngas streams using multiple advanced sensing technologies.

The analyzer is compact, portable, and easy to operate, making it ideal for on-site process monitoring, commissioning, and troubleshooting in gasification and industrial combustion systems.

If you would like to learn more about the instrument, please visit our YouTube Channel to watch detailed demonstration videos of the portable syngas analyzer.

Portable Syngas Analyzer Technology

The portable syngas analyzer IR-GAS-600P optimizes with different gas sensors to ensure measurement reliability:

  • Electrochemical (EC) sensor for oxygen (O₂)

  • Thermal Conductivity Detector (TCD) for hydrogen (H₂)

  • Non-Dispersive Infrared (NDIR) sensors for methane (CH₄), carbon dioxide (CO₂), and carbon monoxide (CO)

By combining these technologies, the analyzer performs cross-interference correction based on individual component measurements, providing high accuracy, fast response time, minimal drift, and stable performance. The syngas analyzer using NDIR, TCD, and electrochemical sensors are widely used to measure multiple syngas components in a single device and can even replace slower laboratory methods such as gas chromatography for field monitoring.

Application

The portable syngas analyzer is widely used in industrial process monitoring and syngas production systems, including:

  • Coal chemical processes

  • Biomass and coal gasification processes

  • Converter gas, coke oven gas, and direct iron ore smelting

  • Steelmaking processes such as blast furnace reduction

  • Syngas production and gasification system optimization

Specification

Parameters
Measurement ComponentsCO, CO2, H2, O2, CH4, CnHm
Measurement PrincipleCO/CO2/CH4/CnHm: NDIR; H2: TCD; O2: ECD
Measurement RangeCO/CO2/H2/CH4: (0~100)%; CnHm: (0~10)% (optional); O2: (0~25)%
AccuracyCO/CO2/CnHm/CH4: ±2%FS; H2/O2: ±3%FS
Resolution0.01%
Repeatability≤1%
Optimal Flow Rate(0.7~1.2)L/min
Inlet Pressure(2~50)kPa
Response TimeT90<15S(NDIR)
Sample Gas RequirementsDust-free, water-free, oil-free
CommunicationRS-232/RS-485, USB
Display5-inch TFT LCD touch-screen display
PowerPowered by built-in rechargeable lithium battery, external 12.6V charger

 

Key Features

  • Multi-gas measurement
    Simultaneously measures CH₄, CO₂, CO, O₂, H₂, and CnHm in a single portable unit.

  • 5-inch TFT LCD touch screen
    Displays real-time gas concentration in digital and curve formats with simple and intuitive operation.

  • Compact and portable design
    Aluminum alloy housing with small size and lightweight structure for easy transportation and field use.

  • Data logging and export
    Built-in memory stores historical measurement data with adjustable logging intervals. Data can be exported through a USB interface.

  • Intelligent battery management
    Prevents the instrument from operating under low-power conditions to ensure stable measurement.

  • Secure configuration control
    Calibration menu and alarm settings are protected by password to prevent unauthorized operation.

  • Factory reset function
    One-button factory reset helps quickly restore the instrument after maintenance or incorrect settings.

  • Built-in sampling pump
    Equipped with an imported internal sampling pump for reliable gas extraction.

  • Optional gas pretreatment system
    Additional pretreatment units can be installed to remove moisture, dust, or tar before gas analysis.

  • Calorific value calculation
    Heat value units (kcal/and MJ/m³) can be freely switched.

  • Self-diagnostic function
    Enables continuous monitoring of sensor status to ensure reliable operation.

  • USB communication interface
    Convenient data logging, export, and system configuration.

Still having questions? Please just contact us directly!

Portable Syngas Analyzer Technology

The portable syngas analyzer IR-GAS-600P optimizes with different gas sensors to ensure measurement reliability:

  • Electrochemical (EC) sensor for oxygen (O₂)

  • Thermal Conductivity Detector (TCD) for hydrogen (H₂)

  • Non-Dispersive Infrared (NDIR) sensors for methane (CH₄), carbon dioxide (CO₂), and carbon monoxide (CO)

By combining these technologies, the analyzer performs cross-interference correction based on individual component measurements, providing high accuracy, fast response time, minimal drift, and stable performance. The syngas analyzer using NDIR, TCD, and electrochemical sensors are widely used to measure multiple syngas components in a single device and can even replace slower laboratory methods such as gas chromatography for field monitoring.

Application

The portable syngas analyzer is widely used in industrial process monitoring and syngas production systems, including:

  • Coal chemical processes

  • Biomass and coal gasification processes

  • Converter gas, coke oven gas, and direct iron ore smelting

  • Steelmaking processes such as blast furnace reduction

  • Syngas production and gasification system optimization

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