FTIR CEMS

FTIR CEMS

FTIR CEMS

Introduction

Our FTIR (Fourier Transform Infrared) CEMS is engineered for complex industrial emissions and process control. By employing full-process high-temperature heating (maintaining sampling probes and gas paths at 180°C), the system effectively eliminates the risk of sample condensation. This ensures the integrity of soluble gases and delivers industry-leading measurement accuracy.

Key Features:
  • Multi-Component Measurement: Simultaneously monitor a wide range of pollutants, including SO2, NO, NO2, N2O, CO, CO2, NH3, HCl, HF, H2O, CH4, and H2CO (customizable to your specific needs).
  • 180°C Heated Sampling: Continuous high-temperature operation from probe to analyzer prevents pollutant loss and ensures stable performance in harsh environments.
  • Superior Accuracy: High spectral resolution and advanced algorithms minimize cross-interference between gas components.
  • Customizable & Scalable: Flexible configurations to meet diverse industrial compliance and research requirements.
Applications:
Ideal for waste incineration, power plants, chemical manufacturing, and environmental research where precise, real-time gas monitoring is critical.

Structure and Components

cems
Continuous Emission Monitoring System (CEMS)
Except the gas sampling subsystem, FTIR CEMS includes several main devices in cabinet.
  • Industrial Control Computer: It facilitates data communication with the FT-IR monitoring subsystem and DCS. The data acquisition and processing subsystem, equipped with a display and printer, can present and print hourly, daily, monthly, and annual averages, as well as maximum and minimum values for gas component concentrations (SO₂, NO_X, HCl, HF, CO, CO₂, H₂O, O₂) and particulate matter concentration, alongside flue gas flow rates. It can also display and print hourly, daily, monthly, and annual reports for pollutant emissions including SO₂, NO_x, HCl, HF, CO, CO₂, and particulate matter.
  • System control panel: displays trace heating and thermostat box temperatures, backflush control, operational status, sampling and intake air flow rates.
  • Compressed air purification unit: Supplies clean air to the instrumentation interferometer.
  • FTIR gas analyzer :
    1. Independently developed and designed interferometer for field applications, robust and durable with lifetime maintenance-free operation;
    2. Interferometer section utilises helium-neon laser, offering superior wavelength stability compared to semiconductor lasers;
    3. Fully metallic, multi-reflective, high-temperature gold-plated gas cell, corrosion-resistant and highly reliable, with no loss of water-soluble gas components such as HCl or NH₃;
    4. Spectrometer resolution optimised for target gases, delivering high detection accuracy;
    5. High internal temperature control precision with excellent environmental adaptability;
    6. Incorporates a long-life infrared light source;
    7. Modular design featuring light source, spectrometer, core circuitry, and gas cell modules, ensuring high reliability, scalability, and ease of maintenance.

Specification

System
Measuring PrincipleFTIR
Gas TemperatureUp to 180°C
Operating Temperature Range15-35°C
Purge and Zero gasNitrogen (99.999% or higher than recommended)
Warm-up Time2 hours
Sample Gas PressureAmbient
Sample Gas Flow rate2-31/min recommended
Sample Gas FiltrationMinimum 2μm particulate filtration
Gas FittingsSample in: 6mm Swagelok, stainless steel;
Sample out: 8 mm Swagelok, stainless steel;
Interferometer purge: 6mm Swagelok stainless steel;
Output PortEthernet port
Communication ProtocolsMODBUS, OPCUA
Power Requirements220VAC±10% Peak 2500W/Average 150W
Weight21.5Kg
Physical Dimensions435mm(D)x175mm(H)x435(D)
Performance
Zero Drift<2%@24 hours
Span Drift<1%@24 hours
Response TimeTypically<100s@3L/min
Linearity±1%F.S.
Repeatability10%
Detection Limit<1%F.S.

 

Product Features

 Detailed features of FTIR CEMS:

  1. The system can simultaneously measure the concentrations of multiple gaseous pollutants;
  2. Utilizes the thermal-humid principle to measure gaseous pollutant concentrations, eliminating the need for dilution or condensation. The analyzer can be directly connected to a sampling probe or heated sampling line to prevent pollutant loss during the cooling and drying process, thereby enhancing measurement accuracy;
  3. Ensures accurate and complete measurement of NH3, HCl, and HF even when the water vapor concentration in the sample gas reaches 40%;
  4. Based on Fourier transform infrared multi-component measurement principles, it ensures measurement stability and accuracy;
  5. The sample gas collection and transportation process undergoes two-stage filtration to protect the analyzer;
  6. The flue gas sampling probe is made of SS316L material and heated to 180°C to prevent corrosion of the sampling pipe and related equipment;
  7. The system is equipped with calculation software that automatically calculates the measured components (Fourier transform), corrects for temperature and pressure, and ultimately converts the values to dry-basis values in standard conditions compliant with environmental regulations.
  8. The system has full-process calibration functionality.

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Structure and Components

cems
Continuous Emission Monitoring System (CEMS)

Except the gas sampling subsystem, FTIR CEMS includes several main devices in cabinet.

  • Industrial Control Computer: It facilitates data communication with the FT-IR monitoring subsystem and DCS. The data acquisition and processing subsystem, equipped with a display and printer, can present and print hourly, daily, monthly, and annual averages, as well as maximum and minimum values for gas component concentrations (SO₂, NO_X, HCl, HF, CO, CO₂, H₂O, O₂) and particulate matter concentration, alongside flue gas flow rates. It can also display and print hourly, daily, monthly, and annual reports for pollutant emissions including SO₂, NO_x, HCl, HF, CO, CO₂, and particulate matter.
  • System control panel: displays trace heating and thermostat box temperatures, backflush control, operational status, sampling and intake air flow rates.
  • Compressed air purification unit: Supplies clean air to the instrumentation interferometer.
  • FTIR gas analyzer :
    1. Independently developed and designed interferometer for field applications, robust and durable with lifetime maintenance-free operation;
    2. Interferometer section utilises helium-neon laser, offering superior wavelength stability compared to semiconductor lasers;
    3. Fully metallic, multi-reflective, high-temperature gold-plated gas cell, corrosion-resistant and highly reliable, with no loss of water-soluble gas components such as HCl or NH₃;
    4. Spectrometer resolution optimised for target gases, delivering high detection accuracy;
    5. High internal temperature control precision with excellent environmental adaptability;
    6. Incorporates a long-life infrared light source;
    7. Modular design featuring light source, spectrometer, core circuitry, and gas cell modules, ensuring high reliability, scalability, and ease of maintenance.
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